Rotary Filter Making Machine 20mm - 100mm Pleating Height For HEPA
1,Perfect design and reliable components ensure the high quality
and excellent performance.
2,The whole machine is automatic control of with CNC system.
3,Touch screen operation. It’s very easy and Friendly for operator.
4,The machine is so steady that can ensure the high quality of the
Free adjustment of pleat height from 24mm to 96mm.
2,Pleat pitch control:
Adjustable pleat pitch from 2.8~4.5mm varies with the glue pressure
and the operation speed.
3,Hot melt pattern:
Continuous hot-melt pattern available.
Intermittent hot-melt pattern available. Starting point is
4,Stop glue between pleat packs:
Can set the pleat number of the filter pack with 3 pleats without
glue. Easy to find and cut
The pleating machine is fully automatic production line for mass
production of HEPA and ULPA filters. The machine adopts
mechanical,electrical and pneumatic control as a whole, high
efficiency,operate easily,running stable and reliable,Widely be
used to manufacture all kinds of mini pleat filters of glass fiber
media. The machine is total independent design and manufacture.
After years of hard working, now we are so confident that our
topping engineers make perfect pleating machine up to international
level. From the market feedback, almost all users including many
international air filter makers are satisfied with the machine. We
always devote ourselves to manufacturing best pleating machine for
Process of mini pleat filter
Media paper roll→Thread media onto Air bulking roller→Turn on the
tension →Media to be imprinted→Cut the needless media edge to
ensure the correct width of media→Apply hot melt glue →Slow cooling
→ Pleat filter pack→Filter pack forwarded to conveyor belt→Cut the
media to make single filter pack manually.
1,Media roll control system: The specific tension control is
precision and so significant for quality pleating.
2,Imprinting and pulling:Two pairs of imprinting rollers, gearing
and servo motor,and steady pulling rollers with servo drive.
Imprinting rolls are unique design to ensure the pleats good look
and no damage. Reasonable transmission design avoids precision
getting down because of abrasion.
3,Slitting Cutter system:Pneumatic cutting control with 2 cutters.
4,Hot-Melt gluing:2 nozzle bars equipped with 96 pcs of hot-melt
nozzles with pneumatic control system. To separate into 3 units
that means operator do not need to close/open the nozzles manually
one by one when you pleat filter pack of 2 or 3 feet width.
5,Hot-Melt applicator:2 tank units with sufficient melting
capacity,The pressure of glue application is closed loop control to
ensure an adequate stability of the produced filter pack, PID
control for temperature.
6,Cooling system:Several rollers to make hot-melt beads cool down.
7,Erection unit:A pair of erection rollers with adjustable pleating
control rack. Unique design makes space adjustment so convenient
8,Outlet conveyor:2 delivery tables with speed-regulated conveyor
belts, the hot-melt beads cool down so that a particular pleat
pitch is obtained.
9,Operation panel:Touch screen, Status display and Alarm function.
All parameter needed is very easy to key in and change,Also during
the machine running you still can change the glue pressure, tension
and speed etc.
10,The electricity control system: A complete integrated control
system is accurate and steady. Major electronic components are
reliable international made.
1,Max. Diameter of Media Roll 800mm
2,Max. Width of Media Roll 1220mm
3,Max. Width of Filter pack 1220mm
4,Operation Speed 4～22m/min
5,Available Pleat height 24-96mm
6,Distance between hot-melt beads 25.4mm
7,Number of Hot-melt beads 48×2(line)
8,Number of Scoring speed(Max.) 250/125 pleat/min
9,Main power 25Kw
10,Compressed air 0.6m3/min
11,Profile size (L×W×H) 6500mm×3000mm×1100mm
12,Continuous and Intermittent hot-melt patterns available. Free
adjustment of the location of the hot-melt beads during machine
13,Stop glue between pleat packs. (Can set the pleat number of the
filter pack with 3~5 pleats without glue. Easy to find and cut)